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Top quality, C purlin automatic adjustable roll forming machine, purlin roll forming machine

Product Description

General properties
Maximum production speed
not less than 15 meters per minute excluding cutting and punching);
Bending precision
 the maximum profile deviations (dimensions and shape) shall not exceed the tolerances specified as following data (or equivalent tolerances)
 Bending quality
ability to bend the profiles of the specified configuration at the specified maximum steel thickness; cracking of the steel or metal coating is not permitted for all required steel grades.
Compositions
5T hydraulic DECOILER
1set
Feeding→flatten→punching→ pre-cutting→forming station→correction adjust
 Output table
5set
Hydraulic station
1set
Control desk
1set
Spare part list
1set
Profile& layout
 Steel thickness (t)
from 1,5 mm to (at least) 3,0 mm
Profile height (h)
from 100 mm to (at least) 300 mm
Flange width (b)
from 40 mm to (at least) 80 mm
 Flange height (c)
from 12 mm to (at least) 20 mm
 Maximum hole diameter deviation
+2 mm/-0 mm
 Minimum finished product length
at least 1500 mm
Maximum finished product length
at least 12000 mm
Length tolerance
±1.5mm per each pieces
Detailed technology
5T hydraulic decoiler
Coil holder
 hydraulic mechanism for securing the coiled steel in the device, suitable for the required coil weight
Steel coil width
 from 200 mm to 600 mm
 Internal diameter of coil
variable, from 470 mm to 510 mm
 Maximal out diameter
1600mm
Maximum coil weight
5000 Kg
Coil placement in the coil holder
hydraulic hoist
Uncoiled metal compensator
included, assures even feeding at all production speeds
Oil cylinder dia
100mm 
Working speed
0-15m/min adjustable
Main motor power
5.5KW AC motor 
Hydraulic power
3kw 
 Speed controlled by frequency converter brand
Yaskawa
Quantity
1
Feeding
Feeding type
adjustable
Feeding width range
200-600mm
Entrance and guide roller
diameter is ¢65mm, material is SAE1045, HRC48-52° surface with chrome
Quantity
1
Punching
Hydraulic power
5.5kw
 Working pressure
12-16Mpa
Quantity
1
Pre-cutting
Cutting type
hydraulic, connect with the punching hydraulic unit
 Cutting power by hydraulic
5.5KW
  Hydraulic working pressure
2-16Mpa
Cutting before forming
Cut the sheet before roll forming to required length
 Feeding of the last cut profile from the equipment
automatic if the length of the last profile is not less than 1500 mm
Cutting motion
 The roll forming part is NON-stop when cutting
Material of blade
Cr12 with heat treatment
 Length measuring
 Automatic encoder length measuring, brand: Omron
Tolerance of length
 +/- 1.5mm each piece end product
Quantity
1
Forming Section
 Material of the profile
steel sheets for cold bending according to EN 10346 or equivalent requirements, steel grades to (at least) S450 GD, or other grade of steel with equivalent yield strength, with metal coating from Z100 to (at least) Z350
Thickness range
1.5-3.0mm
Maximum production speed
not less than 10 meters per minute (for non-perforated profiles, excluding cutting)
 Main motor power
15kw, AC motor, motor inside of main machine (Brand: Guomao of China)
Adjust flange and width motor
1.5KW x3 motor inside of main machine (Brand: Guomao of China)
Machine Voltage, Frequency, Phase
380 V, 50 Hz, 3Phase
Roll station
20 stations
Roller material
ASTM52100 chrome plated surface with hardness 58-62 degree ,CNC, 
Shaft diameter
¢76mm material: SAE1045 with quenching and tempering 
Transmission
 by chain, one inch, double line
 Quantity
1
Correction adjust system
 Function
make the end product in straight, left and right, up and down
Roller material
ASTM52100 chrome plated surface with hardness 58-62 degree ,CNC,
Quantity
1
 output table
Table for reception of the cut profiles
with roller transporter allowing to unload the cut profile freely, total unit length after assembly ,at least 12,000 mm
Unloading of the finished products from the table of cut profiles
manual
Frame
welding by tube
Size
about 2.0m long*0.6mwide*0.9mhigh
Supporter roller
ASTM 1045 with chrome
Diameter of rollers
55mm
Quantity
5 units
 Hydraulic station
Hydraulic power
5.5kw
Working pressure
12-16Mpa adjustable
 Solenoid valve
3 groups (1 for pre-cutting and 2 for punching)
Hydraulic oil
46# hydraulic oil
Quantity
1
Control desk
Programmable setting of profile dimensions
 to be provided
Setting of distances between the perforation holes in the transversal direction of the profile

to be provided, according to the approved drawing
Operating system language
English and Russian.
Voltage, Frequency, Phase
380 V, 50 Hz, 3Phase
Control panel
Button-type switch and touch screen
Unit of length
millimeter (switched on the control panel)



PLC brand
Panasonic 
Frequency converter brand
Yaskawa
Touch screen
Taiwan Weinview
Our Company

              Jiangyin Bangnuo Machinery Co., Ltd. is a professional manufacturer dedicated Color light steel construction, C, Z steel equipment and rolling, bending molding equipment enterprises, with the design and manufacture of various types of steel sheet thickness roll forming production line strength. Pressed tile color steel plate and C, Z purlin products are widely used in various types of large and small industrial plants, warehouses, residential and high-rise buildings. With economic development, building light steel building applications on the growing popularity of the increasing demand for production equipment, production equipment automation requirements are also increasing, company investment, research and development of various types of color steel pressure plate (W) production line and C, Z-beam (purlin) production equipment, the use of simple, improve productivity, reduce production costs. Various existing models of steel pressure plate (W) C, Z-beam (purlin) automatic control production line are at the leading position at home and abroad, with a compact structure, reasonable design, constantly updated progress and much Strut Builders and products the favor and praise.
               Company specializing in the production of Dagong machines, floor plate machine, guardrail plate machine, corrugated tile machine, Shearing Machine, sub-board machine, highway guardrail, tile machine equipment, automatic tile press, iron Piva machine, iron tile machine, all automatic C-shaped steel machine, glazed tile machine.

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