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2019 hot sale new professional customized Metal Fabrication Punching metal door frame roll forming machine

Product Description

Company Profile

           . Jiangyin Bangnuo Machinery Co., Ltd. is a professional manufacturer dedicated Color light steel construction, C, Z steel equipment and rolling, bending molding equipment enterprises, with the design and manufacture of various types of steel sheet thickness roll forming production line strength. Pressed tile color steel plate and C, Z purlin products are widely used in various types of large and small industrial plants, warehouses, residential and high-rise buildings. With economic development, building light steel building applications on the growing popularity of the increasing demand for production equipment, production equipment automation requirements are also increasing, company investment, research and development of various types of color steel pressure plate (W) production line and C, Z-beam (purlin) production equipment, the use of simple, improve productivity, reduce production costs. Various existing models of steel pressure plate (W) C, Z-beam (purlin) automatic control production line are at the leading position at home and abroad, with a compact structure, reasonable design, constantly updated progress and much Strut Builders and products the favor and praise.
           Company specializing in the production of Dagong machines, floor plate machine, guardrail plate machine, corrugated tile machine, Shearing Machine, sub-board machine, highway guardrail, tile machine equipment, automatic tile press, iron Piva machine, iron tile machine, all automatic C-shaped steel machine, glazed tile machine


Product Description

Composition of machine:

1. 3T hydraulic DECOILER
2. Entrance table-guide- flattener
3. Servo feeding and punching system
4. Feeding→roll forming→rectify device→post cutting
5. Output table
6. Hydraulic station
7. Control desk

Profile, layout & production flow: 

Profile thickness between0.8-1.5mm carbon steel
Yelied strength of material: 195-235Mpa
 Effective width: base on profile
Following profile in only for customer reference, the exactly can be provide by customer

Layout of machine   (only for reference, the exactly one will be send to customer in 20 days after confirmed order)

Working direction base on customer request:

The production flow of equipment:

Hydraulic decoiler→ entrance table &guide→flattening→loop→servo feeding→Punching 1→Punching 2→Punching 3→loop →feeding→roll forming→post cutting →output table

1: 3T hydraulic decoiler
Single unrolling machine, one side can put material
Adopt automatic hydraulic system for expand
 Coil weight (Max)
3000kg
Inter diameter
420mm-510mm
Maximal out diameter
1300mm
Oil cylinder dia
100mm
Coil width (Max)
500mm
Working speed
0-15m/min adjustable
Main motor power
4KW AC motor
Hydraulic power
3kw
Frequency converter brand
Yaskawa
De-coiler should be with Loop control and hold down, and with baffle for forbid coil fall down
The decoiler has 4 segments
 Color
blue
Quantity
1 set
2: Entrance table guide→flattener
Armed adjustable center of the forming rollers and of sufficient length to prevent lateral movement of the strip on its entry to flattene
Entrance table-guide
adjustable
Entrance width range
150-300mm
Entrance and guide roller
diameter is ¢65mm, material is sae1045, HRC48-52° surface with chrome
Quantity
1
The quantity of leveler rolls must be planned according to thickness 0.8mm to 1.5 mm.
 Flattener roller: upper is 3 rollers, down is 4 stations(total is 7 rollers)
Flattener roller material
SAE 1045 thermal treatment hardness 48-52 HRC
Diameter of flattener shaf
¢56mm, material is SAE 1045, hardening and tempering
Power
4KW AC motor
Speed
0-15m/min
Speed controlled by frequency converter brand
Yaskawa
Color
main color in blue, drive parts by yellow
Quantity
1
3: Servo feeding and punching system
Servo feeding system
This system adopt servo feeding to make high speed and precision
Servo power
3KW
Servo brand
Yaskawa (made in China)
Feeding roller
SAE 1045 thermal treatment hardness 48-52 HRC.
Feeding material requirement
width min 150mm
Material spec
thickness between 0.8mm and 1.5mm
Punching (include hydraulic station)
Base on customer provide punching drawing, this machine need adopt 5 units hydraulic punching system
Hydraulic station with Storage tank for provides pressure oil quantity in a short period of time, to meet the requirements of speed pressure
The whole punching operation should be automated and controlled by a program installed in the PC which is located in the operator's console.
Hydraulic power
7.5kw
Working pressure
12-20Mp adjustable
4:Feeding→roll forming→rectify device→post cutting
Feeding
Profile steel thickness
between 0.8mm and 1.5mm
Feeding system
adjustable by hand wheel
Feeding width range
150-300mm
Feeding roller
diameter is ¢56mm, material is ASTM52100, HRC58-62egeree



roll forming
Main motor power
5.5kw, AC motor, side motor to save space 
Machine Voltage, Frequency, Phase
380 V, 50 Hz, 3Phase
Roll station
17stations (base on final design)
Roller material
Gcr15, 58-62,HRC hardness and chrome plated surface
Shaft diameter
¢65mm material: SAE1045
 rectify device
two station safter roll forming,
Function
for revise the end product up and down/ left and right to straightness
Roller material: Roller material
GCR15 quenched 58°-62°finishing turning CNC
Adjust by hand wheel
Post cutting system
Cutting after forming
Cut the sheet after roll forming to required length
Material of blade
Cr12, 58-62 HRC hardness
Cutting blade
1 set
Cutting power
by hydraulic, 7.5KW with Storage tank
Working pressure
10-20Mpa adjustable
 Length measuring
Automatic encoder length measuring, brand: Omron
5: Output table
Frame
welding by tube
Size
about 2.0m long*0.3mwide*0.9mhigh
One out table with support roller
Supporter roller
ASTM 1045 with chrome
 Diameter of rollers
55mm
Color
Blue
Quantity
2 units
6: hydraulic station
Hydraulic power
7.5kw
Working pressure
12-20Mp adjustable
Solenoid valve
6 groups (one for cutting)
Hydraulic oil
46# hydraulic oil
 Quantity
1
 Color
blue



7: Control desk
Voltage, Frequency, Phase
380 V, 50 Hz, 3Phase
Control panel
Button-type switch and touch screen
Unit of length
millimeter (switched on the control panel)
 Language
English/Chinese
PLC brand
Panasonic
Frequency converter brand
Yaskawa, quantity: 1
Touch screen
Taiwan Weinview
Certifications
Our Service

Pre-sales service

* Inquiry and consulting support.
* Sample testing support.
* View our Factory.

After-sales service

* Training how to instal the machine, training how to use the machine.
* Engineers available to service machinery overseas.

Packing & Delivery
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