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c z purlin quickly change different size profile roller machine the best roll forming

Product Description

Our Company

                      Jiangyin Bangnuo Machinery Co., Ltd. is a professional manufacturer dedicated Color light steel construction, C, Z steel equipment and rolling, bending molding equipment enterprises, with the design and manufacture of various types of steel sheet thickness roll forming production line strength. Pressed tile color steel plate and C, Z purlin products are widely used in various types of large and small industrial plants, warehouses, residential and high-rise buildings .Company specializing in the production of Dagong machines, floor plate machine, guardrail plate machine, corrugated tile machine, Shearing Machine, sub-board machine, highway guardrail, tile machine equipment, automatic tile press, iron Piva machine, iron tile machine, all automatic C-shaped steel machine, glazed tile machine.

Product Description
General properties
Maximum production speed
not less than 15 meters per minute excluding cutting and punching
Bending precision
the maximum profile deviations (dimensions and shape) shall not exceed the tolerances specified as following data (or equivalent tolerances)
Bending quality
ability to bend the profiles of the specified configuration at the specified maximum steel thickness; cracking of the steel or metal coating is not permitted for all required steel grades.
Composition of machine
1
3T manual DECOILER
2
Feeding→flatten→forming station→Turkey head→post cutting
3
Output table
4
 Hydraulic station
5
Control desk
6
Spare part list
Profile, layout & production flow
Steel thickness (t)
from 1,5 mm to (at least) 3,0 mm
Profile height (A)
as following list
Flange width (B)
as following list
Lip width (C)
as following list
Minimum finished product length
at least 500 mm
Maximum finished product length
 at least 12000 mm
Length tolerance
±1.5mm per each pieces

 Layout of machine(only for reference, the exactly one will be send to customer in 20 days after confirmed order)
 Working direction base on customer request:

The production flow of equipment:
Manual decoiler→ feeding→flattening→ roll forming→post cutting →output table

Machine Composition
1: 3T manual decoiler
 Dimensions
1700mm*1000mm*800mm
Width of feeding
500mm
Capability
3 Ton
Bound of expand &fight
 420mm-510mm
Mode of expand &fight
inner expand &fight by manual
Way of feeding
 manual
Color
 blue
Quantity
1 set

2: Feeding→Flattening →Roll forming→Turkey head Feeding

Feeding
Armed adjustable center of the forming rollers and of sufficient length to prevent lateral movement of the strip on its entry to flattener
Entrance table-guide
adjustable
Entrance width range
150-600mm
Entrance and guide roller
diameter is ¢56mm, material is sae1045, HRC48-52° surface with chrome
Quantity
1
Flattener
The quantity of leveler rolls must be planned according to thickness 2.0mm to 3.0 mm.
Flattener roller
upper is 3 rollers, down is 4 stations(total is 7 rollers)
Flattener roller material
SAE 1045 thermal treatment hardness 48-52 HRC
Diameter of flattener shaft
¢70mm, material is SAE 1045, hardening and tempering
Forming Section
Profile steel thickness between 1.5mm and 3.0mm
Main motor power
15w, AC motor, side motor to save space (Brand: guomao which made in suzhou)
Machine Voltage, Frequency, Phase
380 V, 50 Hz, 3Phase
Roll station
14stations +1 station of turkey head
Roller material
Gcr15, 58-62,HRC hardness and chrome plated surface
Shaft diameter
¢76mm       material: SAE1045
 Working type
up shaft is initiative, down shaft is passive
Machine roll forming speed
0-15m/min
 Machine base frame adopt H beam welding steel
Transmission
chains, 1.5inch, single rows
Machine stand adopt wall panel structure, the panel thickness is 18mm.
Turkey head
one station after roll forming
Function
for revise the end product up and down/ left and right to straightness
Roller material
Roller material: GCR15 quenched 58°-62°finishing turning CNC
Color of machine
 Blue and yellow
Quantity
1
Post cutting
Machine adopt hydraulic post cutting system.
Cutting power by hydraulic, 5.5KW
Hydraulic working pressure
20Mpa
Cutting after forming
Cut the sheet after roll forming to required length
Material of blade
Cr12 with heat treatment 58-60°4 sets cutter
Length measuring
Automatic encoder length measuring, brand: Omron
Tolerance of length
3000mm+/- 1.5mm
3: manual out table
Jointed by 60mm*40mm tube
Size
2.0m long*0.8mwide*0.6-1mhigh
One out table with three support roller
Color
Blue
 Quantity
2 units
4: Hydraulic station
Hydraulic power
5.5kw
Working pressure
20Mp adjustable
Solenoid valve
 1 group
Hydraulic oil
 46# hydraulic oil
Quantity
1
5: Control desk
Voltage, Frequency, Phase
380 V, 50 Hz, 3Phase
Control panel
Button-type switch and touch screen
Unit of length
millimeter (switched on the control panel)
Language
English/and Chinese
PLC brand
Panasonic 
Frequency converter brand
Yaskawa, quantity: 1
Touch screen
Taiwan Weinview
Certifications
Our Service

Pre-sales service

* Inquiry and consulting support.
* Sample testing support.
* View our Factory.

After-sales service

* Training how to instal the machine, training how to use the machine.
* Engineers available to service machinery overseas.

Packing & Delivery
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Product Categories : 1.5-3mm steel roll forming machine > C/Z/U purlin forming mahchine

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